Ball milling technique, using mechanical alloying by high energy ball milling (HEBM), enables to produce nanometer particles The technique entails the grinding of materials in a specific machine which produces powders of incredible alsoineress. The balls inside the machine collide with powder, causing rearrangements in particle shape and structure - ultimately leading to defects. These imperfections are also very important in order to synthesize new material with different properties and functions.
HEBM is particularly useful for nanoparticle synthesis because it is a simple process and the size, shape and composition of particles can be precisely controlled. New advancements in the technology have helped to massively improve its efficiency and speed. A number of these improvements have been the introduction reactive gases for chemical reaction, application of cryogenic cooling to avoid overheating and automated control systems ubiquitous units easier.
HEBM has had a significant impact in the field of material science, having led to novel materials with incredible properties. The high energy of the ball milling process allows configuration changes in the internal structure of particles through chemical reactions, producing with this materials that possess excellent mechanical properties and enhanced thermal stability or even magnetic properties.
In addition to its pioneering role in nanoparticle generation, HEBM has been widely employed for preparing other materials including ceramics, polymers and metals with different shapes and microstructures. It has been successfully employed in the synthesis of nanomaterials and nanostructured coatings, thin films as well as bulk materials with different functionalities, which demonstrates this technique is versatile and flexible.
The HEBM stands for a flexible tool that provides numerous characteristics and advantages in different applications. HEBM machines can be operated at high speeds, they are capable of producing fine powders with sharp and narrow particle size distributions [58-60], as well it is possible to control microstructure morphology in a reliable manner.
HEBM which besides being highly energy efficient, is cost effective and environmentally benign since it does not requires the use of solvents or chemical additives. The technique can be used for a variety of material synthesis, from nanoparticles to composites, alloys and ceramics - with applications in biomedical engineering, energy storage devices and electronics.
HEBM is leading a revolution in powder metallurgy, with the ability to create sophisticated materials that show improved properties and new functionalities. These are due to its ability of controlling the final microstructure and composition better than traditional powder metallurgy methods, as well as manufacturing materials with complex shapesand structures.
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