A New Materials Enterprise in South China

A new materials enterprise in South China (National Specialized, Refined, Distinctive, and Innovative Enterprise)
Equipment Purchased: 20L Explosion-Proof Omni-Directional Planetary Ball Mill
Purchase Time: 2025
Application Scenarios: Large-scale and safe preparation of new energy materials such as lithium battery anode materials and solid-state battery electrolytes

Core Requirements:
1.Meet industrial-scale continuous production requirements with a single-batch processing capacity exceeding 15 kg
2.Possess intrinsic explosion-proof capabilities and comply with hazardous area explosion-proof standards
3.Achieve stable process consistency between batches, ensuring controllable and uniform material particle size distribution
4.Support integration of equipment operation data with the factory’s Manufacturing Execution System (MES)

Solutions:
1.Adopted a full-system explosion-proof design, integrating nitrogen protection and multi-point safety monitoring
2.Enhanced mechanical structure and temperature control systems to support stable 24/7 uninterrupted operation
3.Configured an intelligent control system and data interface to enable real-time monitoring of process parameters and networked production data

Results:
1.Single-batch processing capacity reached over 16 kg, with daily production exceeding design targets by 21%
2.Significant improvement in material batch consistency, with particle size distribution variation stabilized within 4%
3.Continuous safe operation exceeded 8,000 hours, passing explosion-proof safety certification successfully
4.Successfully integrated with the client’s MES system, achieving fully digitalized management of the production process